Fully Computerised 2+2 & 3+3 System Flat Knitting Machine

Description

TECHNICAL SPECIFICATION

PRODUCT SPECIFICATION

·        Gauge: 14G, 16G, 18G

·        Knitting Width: 36", 72", 80", 100"

·        Knitting Speed: Controlled by a servo motor with 128-speed sections, optional maximum speed of 1.5 m/s.

·        Knitting System: Double carriage Double system & Three system

·        Small Carriage System: The latest 5.2-inch carriage system is adopted, offering ultra-fast speed and an efficient reverse back system. The total carriage size is now reduced to 17.5", ensuring high efficiency.

·        Racking System & Encoder: Controlled by an AC servo motor, the racking system supports adjustments within 2 inches and features fine micro-adjustable functionality. An advanced encoder ensures precision.

·        Additional Oiler System: An automatic oiler system lubricates the needle bed and carriage parts, enhancing durability.

·        Cam Plate: The machine uses a motor-driven cam plate with integrated module design. The internal structure has been optimized for improved head stability during operation.

·        Dynamic Stitch Control: Allows for varying tightness along the same line without issues of differing lengths during knitting.

·        Take-Down Roller: Controlled by a stepper motor with 32 tension levels and an adjustable scope from 0-100.

·        Yarn Carrier: Equipped with 2x8 yarn feeders on both sides of a single guide rail, enabling switchover at any position of the needle bed. Special intarsia yarn feeders are available as an option.

·        Protection: The machine features an advanced safety system with automatic alarms for yarn breakage, knots, floating yarn, rewinding, end-of-knitting, racking failure, needle jack crashes, or programming errors. It also includes a safety auto-lock protection device. Powered by a single-phase 220V, it uses advanced CMOS technology for memory retention during power outages and restores knitting seamlessly afterward.

SYSTEM

1.      Monitoring Screen: Displays all working parameters and numerical values for the knitting line in real time. The system adjusts dynamically during operation to maximize efficiency and save time.

2.      Current Detection: Supports fault detection, providing a warm reminder for maintenance personnel to quickly identify and resolve issues.

3.      Batching System: Controlled by a computer program and stepper motor, it offers 128 tension levels for precise adjustment. It ensures effective tensile force for thick fabrics and provides optimal roller assistance.

4.      Automatic Correction of Transfer Stitch Value: Automatically corrects transfer stitch values to prevent yarn breakage or missed stitches during tighter knitwear production, significantly improving knitting quality and reducing errors.

FEATURES

1.      High-Speed Carriage Turn Back: Achieves a turning speed of up to 0.05ms, with optimized turning distance to enhance efficiency.

2.      Variable Stitch Control: The high-speed motor enables variable stitching within a 4mm carriage running zone, achieving a 1mm stitch variation. This significantly enhances the application of varied stitching.

3.      Independent Raising Cam Control: The raising cam operates independently and supports pre-selection in the middle. The carriage can turn back from the middle during automatic locking, greatly improving work efficiency.

4.      Advanced Sinker Control Technology: Eliminates the need for manual adjustments, reducing floating issues and minimizing missed stitches during transfers. This innovation significantly improves the qualification rate of knitting.