Fully Computerised 2+2 & 3+3 System Flat Knitting Machine

Technical Specifications

PRODUCT SPECIFICATION

· Gauge: 14G, 16G, 18G

· Knitting Width: 36", 72", 80", 100"

· Knitting Speed: Controlled by a servo motor with 128-speed sections, optional maximum speed of 1.5 m/s.

· Knitting System: Double carriage Double system & Three system

· Small Carriage System: The latest 5.2-inch carriage system is adopted, offering ultra-fast speed and an efficient reverse back system. The total carriage size is now reduced to 17.5", ensuring high efficiency.

· Racking System & Encoder: Controlled by an AC servo motor, the racking system supports adjustments within 2 inches and features fine micro-adjustable functionality. An advanced encoder ensures precision.

· Additional Oiler System: An automatic oiler system lubricates the needle bed and carriage parts, enhancing durability.

· Cam Plate: The machine uses a motor-driven cam plate with integrated module design. The internal structure has been optimized for improved head stability during operation.

· Dynamic Stitch Control: Allows for varying tightness along the same line without issues of differing lengths during knitting.

· Take-Down Roller: Controlled by a stepper motor with 32 tension levels and an adjustable scope from 0-100.

· Yarn Carrier: Equipped with 2x8 yarn feeders on both sides of a single guide rail, enabling switchover at any position of the needle bed. Special intarsia yarn feeders are available as an option.

· Protection : The machine features an advanced safety system with automatic alarms for yarn breakage, knots, floating yarn, rewinding, end-of-knitting, racking failure, needle jack crashes, or programming errors. It also includes a safety auto-lock protection device. Powered by a single-phase 220V, it uses advanced CMOS technology for memory retention during power outages and restores knitting seamlessly afterward.

SYSTEM

• Monitoring Screen : Displays all working parameters and numerical values for the knitting line in real time. The system adjusts dynamically during operation to maximize efficiency and save time.
• Current Detection: Supports fault detection, providing a warm reminder for maintenance personnel to quickly identify and resolve issues.
• Batching System: Controlled by a computer program and stepper motor, it offers 128 tension levels for precise adjustment. It ensures effective tensile force for thick fabrics and provides optimal roller assistance.
• Automatic Correction of Transfer Stitch Value : Automatically corrects transfer stitch values to prevent yarn breakage or missed stitches during tighter knitwear production, significantly improving knitting quality and reducing errors.

Features

• High-Speed Carriage Turn Back: Achieves a turning speed of up to 0.05ms, with optimized turning distance to enhance efficiency.
• Variable Stitch Control: The high-speed motor enables variable stitching within a 4mm carriage running zone, achieving a 1mm stitch variation. This significantly enhances the application of varied stitching.
• Independent Raising Cam Control: The raising cam operates independently and supports pre-selection in the middle. The carriage can turn back from the middle during automatic locking, greatly improving work efficiency.
• Advanced Sinker Control Technology: Eliminates the need for manual adjustments, reducing floating issues and minimizing missed stitches during transfers. This innovation significantly improves the qualification rate of knitting.