JGR231 SPINNING MACHINE

Description

MAIN TECHNICAL PARAMETER

 MAIN FEATURES

Full New Spinning Box
The new tilting spinning box offers stable yarn quality and is suitable for producing yarns of various specifications. The stable spinning negative pressure ensures high-quality yarn and stable spinning processes, making the system more competitive and efficient.

Tray-Type Rotor Structure Transmission System

·        High Speed and Efficiency: The imported rotor operates 10%-20% faster than traditional bearing-type rotors, improving production efficiency.

·        Energy Saving and Low Consumption: Compared to traditional systems, the tray-type rotor structure is more energy-efficient, ensuring cleaner spinning and extending the service life of components while reducing operational costs.

·        Superior Braking System: The synthetic fiber rotor brake block improves performance and longevity, speeding up manual operations and reducing spare parts inventory.

Rotor
The imported steel rotor is wear-resistant, efficient, and has a long service life, ensuring stable spinning quality. It is available in various models to accommodate different yarn specifications. The rotor and fiber channel can be easily replaced without tools.

False Twist Plate
Made from high-quality ceramic material, the false twist plate has high hardness to ensure consistent spinning quality. It is wear-resistant, temperature-resistant, and suitable for high-speed spinning. The magnet-type installation allows quick changes without tools.

Carding Roller
The carding roller comes in various specifications to meet the needs of different spinning processes. It is made from high-quality, wear-resistant materials, offering a long service life. The device can be changed quickly without tools.

High Resistance Twister
The high resistance twister is made from ceramic material for better wear resistance and a smooth finish. Various models are available for both high and low twist yarn production. The twister can be replaced quickly without tools.

Clear Process Settings via Machine Interface
The PLC program control allows easy setup with automatic adjustments and memory storage, eliminating complex calculations. Data acquisition is accurate and updated in real-time for convenient checking and recording. Password protection ensures secure process settings.

Stable Performance with High-Quality Components

·        Inverter Control: Brand inverters are used for precise and reliable motor speed control.

·        Electrical Components: The machine uses high-quality, domestically known low-voltage electrical components, ensuring longer service life and improved safety.

Selected Configuration Parts

·        Machine Top-Blown Suction Cleaning: Optional cleaning devices remove fly and dust, reducing maintenance time and labor intensity, improving yarn quality, and extending the lifespan of spinning components.

·        Electronic Negative Pressure Control System: This system can be installed to maintain consistent negative pressure during the spinning process, saving energy and reducing power consumption. It also helps monitor and adjust the system in real-time, improving production efficiency and fan maintenance.

New Computer Forming System
The new system is driven by a servo motor that directly guides the screw thread, reducing power transmission loss and increasing traverse speed. This enhances yarn appearance and package forming quality, improving production efficiency. The touch screen allows flexible adjustments for stroke length, thread angle, laminated number, and more.

Improved Joint Method
The step motor system optimizes joint quality. The semi-automatic joint system ensures reliable joints by adjusting feeding amounts and times for different yarn counts. The joint strength is increased by 20%-40%, the dryness is close to the original yarn (80%), and the success rate exceeds 95%. This system also reduces energy consumption when yarn breaks.

Carding Roller Motor with Frequency Converter Control
The frequency converter control for the carding roller motor increases service life, ensures accurate process settings, and saves power during operation.

Electrical Distribution Requirements

·        The distance from the low-voltage power distribution box to the machine should be no more than 100 meters.

·        Cable color specifications: yellow, green, red, blue, yellow/green, copper wire.

Basic Installation Requirements

·        Vertical height difference from front to rear should not exceed 20mm; lateral height difference should not be greater than 10mm.

·        The installation ground must be a solid concrete structure with a thickness of at least 180mm.

·        The minimum clearance from the machine to walls or obstacles should be 1500mm (excluding the cylinder).

·        The minimum clearance from the machine head and tail to walls or other obstacles should also be 1500mm.