Description
The HSHT-O High-Temperature Low-Bath Ratio Overflow Dyeing Machine is an innovative product developed through years of continuous technical advancements and the adoption of cutting-edge technologies from domestic and international sources. With features like high load capacity, low bath ratio, fast fabric speed, and exceptional levelling, it is ideal for a wide range of applications in the dyeing and finishing industry. Its versatility accommodates both large and small loads, as well as thick and thin fabrics, making it the preferred choice for modern dyeing needs.
Technical Data
· Dyeing Bath Ratio: Achieves a low bath ratio of 1:5, ensuring efficient water usage.
· Cloth Speed: Maximum cloth speed of up to 360 m/min for enhanced productivity.
· Maximum Working Temperature: 140°C.
· Maximum Working Pressure: 0.35 MPa for stable and reliable operation.
· Heating Rate:
From 20°C to 100°C: Average of 5°C/min.
From 100°C to 130°C: Average of 2.5°C/min (using dry saturated steam at 0.7 MPa).
· Cooling Rate: From 130°C to 60°C at an average of 2.5°C/min (cooling water pressure of 3 bar at 25°C).
FEATURES
1. Low Bath Ratio: Enables effective dyeing at a bath ratio of 1:5, reducing water and resource consumption.
2. Levelling Device: Specially designed feeding system ensures consistent fabric dyeing, even at low liquor ratios.
3. High Reproducibility: Features programmable water metering, precise quantitative injection, fabric cycle time control, and adjustable nozzle pressure for consistent results.
4. Improved Fabric Surface Quality: The low bath ratio reduces fabric water absorption and operational weight, lowering fabric tension and friction, thereby improving surface appearance and minimizing shrinkage.
5. Energy-Efficient: Reduces water consumption for cotton dyeing to 50-60 tons per ton, saving over 50% of water and 40% of auxiliary agents and steam compared to traditional machines, significantly lowering sewage treatment costs.
6. Advanced Cleaning System: Equipped with an independent water supply, offering higher pressure and faster, more thorough tank cleaning.
7. High Automation: Features computer-controlled operation with a touch screen interface, a robust recipe management system, historical records, and real-time trend monitoring, simplifying operation, management, and maintenance.
Mechanical Parameter
Model
|
Pipe Quantiy
|
Capacity
|
Bath ratio
|
Bath ratio
|
Boundary Dimension
|
RM-O-600
|
2
|
600kg
|
1:5
|
20kw
|
4580x5500x3500
|
RM-O-1200
|
4
|
1200kg
|
1:45
|
36kw
|
7100x6200x3500
|
RM-O-1800
|
6
|
1800kg
|
1:4
|
53kw
|
9600x6400x3500
|